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研究生: 林煜軒
Lin, Yu-Xuan
論文名稱: 混合動力散熱模組之機電系統設計與控制
Electromechanical System Design and Control of Hybrid Cooling Module
指導教授: 洪翊軒
Hung, Yi-Hsuan
學位類別: 碩士
Master
系所名稱: 工業教育學系
Department of Industrial Education
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 66
中文關鍵詞: 冷卻系統系統動態雙電源燃料電池鋰電池
英文關鍵詞: Cooling system, System dynamics, Dual power sources, Fuel cell, Lithium battery
論文種類: 學術論文
相關次數: 點閱:120下載:11
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  • 本研究設計混合電能車輛導向之機電整合混合散熱系統,利用機電整合來控制虛擬燃料電池與鋰電池在目標溫度區間(40℃/55℃)。本系統結構分加熱與散熱兩個子系統,加熱系統又分軟體與硬體,軟體部分透過Matlab/Simulink的車輛理論建模,以設計4kW輕型電動載具於追隨ECE40行車形態下得出廢熱功率之結果,並輸入於NI LabVIEW與可程式電源供應器中,方可控制硬體部分所模擬之雙電力源(鋰電池及燃料電池)之加熱器,提供即時熱功率負載以模擬實際車輛電池放熱變化。散熱系統又分軟體與硬體,軟體部分用於控制系統溫度,透過Matlab/Simulink及Stateflow來建立rule-base規則庫控制,輸入為雙加熱器之溫度訊號,輸出為控制三個硬體散熱元件包含:電子式比例閥、熱交換器風扇及冷卻水泵。並將規則庫控制燒錄於快速雛型控制器(Rapid-Prototyping Controller)以即時監控,使電池控制在目標溫度來充放電。而研究結果顯示在三種固定功率及ECE40行車型態變動功率之加熱情況,本系統可使燃料電池與鋰電池維持在最佳工作溫度。未來將進行實車驗證,了解混合動力散熱系統在實車上面之動力源冷卻表現、省能表現與整合狀況,因此須將整合後之冷卻系統應用在無人駕駛機車底盤動力計上進行實驗分析。

    The research intergrated the electromechanical hybrid cooling system of hybrid electric vehicle, using electromechanical integration to control the virtual fuel cell and lithium batteries maintaining the target temperature range (40℃ / 55℃). The system structure is divided into two subsystems of heating and cooling, and heating system is divided into software and hardware. At software section, in order to get the thermal power, using vehicle theory on Matlab / Simulink to model, designing 4 kW light electric vehicle which follows the driving style of ECE40. And type in NI LabVIEW and programmable power supplies, in order to control the dual power source (lithium batteries and fuel cells) of heater which the hardware section simulate, providing instant thermal power load to simulate the actual vehicle battery exothermic change. Cooling system is divided into software and hardware, software section using for controlling the temperature of the system, through the Matlab / Simulink and Stateflow to establish rale-base rule base controlling. The input is the temperature signal of double heater, and the output is used to control the three hardware radiating element; electronic proportional valves, heat exchangers, fans and cooling pump. And burn the rule base control strategy in Rapid-Prototyping Controller for real-time monitoring, in order to control the battery at the target temperature for charging and discharging. The study shows that in the heating situation of the three fixed-power and the variation power case of ECE40, the system would let the fuel cell and lithium batteries maintain at the best working temperatures. The real vehicle verification will be performed in the future to learn the power source cooling performance of the hybrid cooling system, and integration situation of energy-saving performance. Therefore, the integrated cooling system should be applied on the unmanned motorcycle chassis dynamometer to experiment and analysis.

    目錄 摘要 i 英文摘要 ii 誌謝 iv 目錄 v 表目錄 vii 圖目錄 viii 第一章 緒論 1 1.1 前言 1 1.2 研究動機 2 1.3 研究目的 3 1.4 研究方法 3 1.5 論文架構 4 1.6 文獻回顧 5 第二章 熱動態推導與系統規格設計 11 2.1 混合動力車電力源熱動態推導 11 2.1.1 燃料電池 11 2.1.2 鋰電池 12 2.1.3 混合散熱系統整合 13 2.1.4 混合動力源廢熱功率模型建立 14 2.2 系統元件規格設計 18 第三章 系統建立與控制策略設計 25 3.1 規則庫與控制策略推導 25 3.2 混合散熱系統平台建立 27 第四章 實驗結果與討論 33 4.1 系統元件性能分析 33 4.2 基礎流體實驗固定加熱功率實驗 34 4.2.1 固定加熱功率300 W/700 W 34 4.2.2 固定加熱功率400 W/600 W 40 4.2.3 固定加熱功率500 W/500 W 44 4.3 基礎流體實驗變動加熱功率 49 第五章 結論與未來工作 56 5.1 結論 56 5.2 未來工作 57 參考文獻 57   表目錄 表2-1 加熱器規格表 18 表2-2 可程式電源供應器規格表 19 表2-3 溫度傳送器規格表 20 表2-4 熱交換器規格表 21 表2-5 冷卻風扇規格表 22 表2-6 冷卻水泵規格表 22 表2-7 電子式比例閥規格表 23   圖目錄 圖1-1 研究流程圖 4 圖1-2 IOA概念之功率、電力系統[17] 6 圖1-3 混合動力源配置[18] 6 圖1-4 模擬流程圖[18] 6 圖1-5 燃料電池車動力系統各結構(a)燃料電池(b)燃料電池/超級電容器(c)燃料電池/鋰電池/超級電容[20] 7 圖1-6 電池冷卻網路系統[50] 10 圖2-1 燃料電池本體熱傳示意圖 11 圖2-2 鋰電池本體熱傳示意圖 12 圖2-3 混合散熱系統架構 13 圖2-4 總輸出功率 15 圖2-5 整車能量源分配 15 圖2-6 鋰電池SOC效率/功率輸出 16 圖2-7 燃料電池效率/功率搜尋輸出 16 圖2-8 燃料電池廢熱功率模型 17 圖2-9 鋰電池廢熱功率模型 17 圖2-10 加熱器電熱管 18 圖2-11 加熱器不鏽鋼槽 19 圖2-12 可程式直流電源供應器 19 圖2-13 溫度傳送器 20 圖2-14 熱交換器 21 圖2-15 整合式冷卻風扇 22 圖2-16 冷卻水泵 23 圖2-17 比例閥之控制器電路 24 圖2-18 比例閥之流量分配切換 24 圖3-1 機電混合動力散熱系統架構 28 圖3-2 機電混合散熱平台設計 29 圖3-3 機電混合動力散熱平台實體配置 30 圖3-4 加熱控制系統架構 31 圖3-5 散熱控制系統之軟硬體架構 32 圖4-1 閥門電壓對於流量分配比關係 33 圖4-2 風扇電壓與流速(1,2,3 L/min)及熱源30℃/35℃散熱功率關係 34 圖4-3 固定加熱功率300W/700W(FC/Bat) 35 圖4-4 加熱功率300W/700W目標溫度控制(Bat40℃) 36 圖4-5 加熱功率300W/700W目標溫度控制(FC55℃) 37 圖4-6 加熱功率300W/700W(Bat/FC)之電子比例閥電壓變化 38 圖4-7 加熱功率300W/700W(Bat/FC)之熱交換器風扇電壓變化 39 圖4-8 加熱功率300W/700W(Bat/FC)之冷卻水泵電壓變化 40 圖4-9 固定加熱功率400W/600W(Bat/FC) 41 圖4-10 加熱功率400W/600W目標溫度控制(Bat40℃) 41 圖4-11 加熱功率400W/600W目標溫度控制(FC55℃) 42 圖4-12 加熱功率400W/600W(Bat/FC)之電子比例閥電壓變化 42 圖4-13 加熱功率400W/600W(Bat/FC)之熱交換器風扇電壓變化 43 圖4-14 加熱功率400W/600W(Bat/FC)之冷卻水泵電壓變化 44 圖4-15固定加熱功率500W/500W(Bat/FC) 45 圖4-16 加熱功率500W/500W目標溫度控制(Bat40℃) 45 圖4-17 加熱功率500W/500W目標溫度控制(FC55℃) 46 圖4-18 加熱功率500W/500W(Bat/FC)之電子比例閥電壓變化 47 圖4-19 加熱功率500W/500W(Bat/FC)之熱交換器風扇電壓變化 48 圖4-20 加熱功率500W/500W(Bat/FC)之冷卻水泵電壓變化 49 圖4-21 變動加熱功率ECE40(Bat) 50 圖4-22 變動加熱功率ECE40(FC) 50 圖4-23 變動加熱功率ECE40目標溫度控制(Bat40℃) 51 圖4-24 變動加熱功率ECE40目標溫度控制(FC55℃) 51 圖4-25 變動加熱功率ECE40之電子比例閥電壓變化 53 圖4-26 變動加熱功率ECE40之熱交換器風扇變化 54 圖4-27 變動加熱功率ECE40之冷卻水泵電壓變化 55 圖5-1 奈米氧化鋁場發射掃描FE-SEM[70] 57 圖5-2 奈米氧化鋁穿透式TEM[71] 58

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