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研究生: 趙俊傑
Chao Chin-Chieh
論文名稱: 類LIGA製程應用於靜電式微致動器光開關之研製
Fabrication of the Electrostatic Microactuator for Optical Switch Application by LIGA-like Process
指導教授: 楊啓榮
Yang, Chii-Rong
學位類別: 碩士
Master
系所名稱: 工業教育學系
Department of Industrial Education
論文出版年: 2003
畢業學年度: 91
語文別: 中文
論文頁數: 134
中文關鍵詞: 微機電系統微光開關厚膜製程技術
英文關鍵詞: MEMS, micro optical switch, SU-8, UV-LIGA, thick film process
論文種類: 學術論文
相關次數: 點閱:443下載:10
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  • 微機電系統技術中整合光刻術、電鑄及模造成型之深光刻電鑄模造(LIGA)製程,是批量生產高深寬比微元件的最佳方法。標準的LIGA製程使用同步輻射X光為光刻源,可製作次微米精度之微結構,但因其製程成本高、程序複雜、時程長,使得以紫外光、準分子雷射或電漿作為光源的類LIGA製程成為另一種發展趨勢。
    本研究目的是利用類LIGA與厚膜製程結合的方式,低成本且快速地開發微光學應用之微反射鏡式光開關元件。本研究所製作之微光開關,依其結構所使用之材料,即微致動器與微反射鏡為結構材料,一是全為SU-8之厚膜製程,另一為UV-LIGA製程鎳電鑄結合SU-8厚膜製程之光開關,採用同一組光罩,兩種不同製程,並成功的製作出以一體成型之微光開關結構,其優點如下:低成本、可降低微反射鏡因組裝所造成的誤差,利用間接驅動方式增加微反射鏡的作動行程,以增進光路切換的適用範圍。
    本研究微反射鏡式光開關採用靜電式致動器,鍍金屬膜後,成功地以AC125伏特電壓驅動;微反射鏡對光波長632nm之可光源與光波長1550nm之紅外光源皆有反射效能,其反射效率分別為17.6% 及20.5% 。

    LIGA process, which combines x-ray deep lithography, electroforming and micromolding techniques, is a major method for fabricating sub-micro microstructures with very high aspect ratio and batch production. However, standard LIGA whose lithographic source is x-ray synchrotron radiation is high cost, complex procedure and time-consuming. Thus several analogous processes, including UV-LIGA and Laser-LIGA processes, have been developed to overpass the barrier.

    In our work, we have developed electrostatic optical switch which was used UV-LIGA and thick film process. Optical switch was used one set of masks for two processes. One was all SU-8 thick film process, another was UV-LIGA combined SU-8 thick film process. We have finished optical switch which was all in one not assembled. Advantages of optical switch are low cost, decrease micro structures assembled tolerances and increase active range of micromirror by being driven indirectly.

    In our study, Actuators of optical switch which was sputtered metal are driven by AC 125V. Reflective ratio of micromirror is 17.6% in visible wavelength (632nm) and 20.5% in IR wavelength (1550nm).

    中文摘要 I 英文摘要 II 總目錄 III 圖目錄 V 表目錄 X 第一章 緒論 1 1.1 微機電系統簡介 1 1.2 微光機電系統 6 1.3 光纖通訊 10 第二章 文獻回顧 13 2.1 微光開關 13 2.2 微機電系統製程技術應用於微光開關製作 24 2.3 犧牲層釋放技術 35 2.4 環氧樹酯型厚膜光阻SU-8 40 2.5 微致動器 45 2.6研究動機與目的 48 第三章 研究設計與實驗方法 52 3.1 研究設計 52 3.2 光開關製作程序 71 第四章 研究設計與實驗方法 83 4.1 厚膜光阻 83 4.2 SU-8厚膜製程之微光開關 93 4.3 UV-LIGA製程鎳電鑄結合SU-8厚膜製程之微光開關 104 4.4 電性驅動測試與光學特性檢測 119 第五章 結論與未來展望 125 5.1 結論 125 5.2 未來展望 127 參考資料

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