研究生: |
趙俊傑 Chao Chin-Chieh |
---|---|
論文名稱: |
類LIGA製程應用於靜電式微致動器光開關之研製 Fabrication of the Electrostatic Microactuator for Optical Switch Application by LIGA-like Process |
指導教授: |
楊啓榮
Yang, Chii-Rong |
學位類別: |
碩士 Master |
系所名稱: |
工業教育學系 Department of Industrial Education |
論文出版年: | 2003 |
畢業學年度: | 91 |
語文別: | 中文 |
論文頁數: | 134 |
中文關鍵詞: | 微機電系統 、微光開關 、厚膜製程技術 |
英文關鍵詞: | MEMS, micro optical switch, SU-8, UV-LIGA, thick film process |
論文種類: | 學術論文 |
相關次數: | 點閱:443 下載:10 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
微機電系統技術中整合光刻術、電鑄及模造成型之深光刻電鑄模造(LIGA)製程,是批量生產高深寬比微元件的最佳方法。標準的LIGA製程使用同步輻射X光為光刻源,可製作次微米精度之微結構,但因其製程成本高、程序複雜、時程長,使得以紫外光、準分子雷射或電漿作為光源的類LIGA製程成為另一種發展趨勢。
本研究目的是利用類LIGA與厚膜製程結合的方式,低成本且快速地開發微光學應用之微反射鏡式光開關元件。本研究所製作之微光開關,依其結構所使用之材料,即微致動器與微反射鏡為結構材料,一是全為SU-8之厚膜製程,另一為UV-LIGA製程鎳電鑄結合SU-8厚膜製程之光開關,採用同一組光罩,兩種不同製程,並成功的製作出以一體成型之微光開關結構,其優點如下:低成本、可降低微反射鏡因組裝所造成的誤差,利用間接驅動方式增加微反射鏡的作動行程,以增進光路切換的適用範圍。
本研究微反射鏡式光開關採用靜電式致動器,鍍金屬膜後,成功地以AC125伏特電壓驅動;微反射鏡對光波長632nm之可光源與光波長1550nm之紅外光源皆有反射效能,其反射效率分別為17.6% 及20.5% 。
LIGA process, which combines x-ray deep lithography, electroforming and micromolding techniques, is a major method for fabricating sub-micro microstructures with very high aspect ratio and batch production. However, standard LIGA whose lithographic source is x-ray synchrotron radiation is high cost, complex procedure and time-consuming. Thus several analogous processes, including UV-LIGA and Laser-LIGA processes, have been developed to overpass the barrier.
In our work, we have developed electrostatic optical switch which was used UV-LIGA and thick film process. Optical switch was used one set of masks for two processes. One was all SU-8 thick film process, another was UV-LIGA combined SU-8 thick film process. We have finished optical switch which was all in one not assembled. Advantages of optical switch are low cost, decrease micro structures assembled tolerances and increase active range of micromirror by being driven indirectly.
In our study, Actuators of optical switch which was sputtered metal are driven by AC 125V. Reflective ratio of micromirror is 17.6% in visible wavelength (632nm) and 20.5% in IR wavelength (1550nm).
1. 吳東權, 陳秉中, 周敏傑, 鄭建華, 洪春長, 董月嬌, "微機電系統發展概況", 機械工業雜誌, p.p.201-209, 83年12月.
2. 楊啟榮, "微機電系統技術導論", 國立台灣師範大學上課講義, 2001.
3. 楊啟榮, "微系統LIGA製程技術簡介", 科儀新知, 19(4), p.p.4-17, 1998.
4. http://www.casio.com.tw/qv/exilim/form/index.htm.
5. http://www.ee.ucla.edu/labs/laser/.
6. http://www.ti.com./
7. M. N. Horenstein, S. Pappas, A. Fishov, and T. G. Bifano, "Electrostatic micromirrors for subaperturing in an adaptive optics system", Journal of Electrostactics, 54, p.p.321-332, 2002.
8. http://www.bell-labs.com/news/1999/february.
9. M. M. A. Mirabito, "The magic light fiber-optic systems", The new communications technologies, p.p.51-57.,1997.
10. S. Fatikow and U. Rembold, "Microsystem technology microbtics", Sring, p.p.109-208, 1996.
11. http://www.lmgr.net/aotechnology.htm.
12. http://www.spectraswitch.com/products/components.htm.
13. http://plc.cwru.edu/tutorial/enhanced/files/hindex.html.
14. http://www.trellis-photonics.com/company/co_home.html.
15. http://www-hft.e-technik.uni-dortmund.de/uk/forschng/si13.html.
16. L. A. Filed, D. L. Burriesci, P. R. Robrish, and C. Ruby, "Micromachined 1 X 2
Optical switch", Sensors and Actuators, A53, p.p.311–315, 1996.
17. H. Togo, M. Sato, and F. Shimokawa, "Multi-element thermo-capillary optical switch and sub-nanoliter oil injection for its fabration", The Twelfth IEEE International Conference on Micro Electro Mechanical Systems(MEMS 1999), Orlando, Florida, USA, January 17-21, p.p.418-423, 1999.
18. C. Rembe, H. Aschemann, S. aus der Wiesche, E. P. Hofer, and and H. Debéda, J. Mohr, and U. Wallrabe, "Testing and improvement of micro-optical-switch dynamics", microelectronics reliability, 41, p.p.471-480, 2001.
19. http://www.agilent.com/cm/photonicswitch.
20. Technology Review, July-Aug., 2000.
21. A.Q. Liu, X.M. Zhang, V.M. Murukeshan, Q.X. Zhang, Q.B. Zou, and S. Uppili, "An optical crossconncet (OXC) using drawbridge micromirrors", Sensors and Actuators A97-98, p.p.227–238, 2002.
22. A. A. Yasseen, J. Mitchell, T. Streit, D. A. Smith, and M. Mehregany, "A rotary electrostatic micromotor 1x8 optical switch", IEEE MEMS, p.p.116-120, 1998.
23. R. T. Chen, H. Nguyen, and M. C. Wu, "A low voltage micromachined optical switch by stress-induced being", The Twelfth IEEE International Conference on MIcro Electro Mechanical Systems(MEMS 1999), Orlando, Florida, USA, January 17-21, p.p.424-428, 1999.
24. T. Matsuura, T. Fukami, M. Chabloz, Y. Sakai, and Shin-ichiIzuo, "Silicon microoptical switching device with an electromagnetically operated cantilever", Sensors and Actuators 83, p.p.220–224, 2000.
25. K. Akimoto, Y. Katagiri, A. Takada, and S. Nagaoka, "Micromechanically controlled GT interferometer for optical-pulse narrowing", Sensors and Actuators 82, p.p.79–82, 2000.
26. B. McCarthy, V. Bright, and J. Neff, "A Solder-Assembled Large Angular Displacement Torsional Electrostatic Micromirror", The Fifteenth IEEE International Conference on Micro Electro Mechanical Systems(MEMS 2002), Las Vegas, Nevada, USA, January 20-24, p.p.499–502, 2002.
27. CrossWave TM technology data.
28. M. C. Wu, L. Y. Lin, S. S. Lee, and K. S. J. Pister, "Micromachined free-space integrated micro-optics", Sensors and Actuators A50, p.p.127-134, 1995.
29. O. Powell and H B. Harrison, "Anisotropic etching of {100} and {110} planes in (100) silicon ", J. Micromech. Microeng., 11, p.p.217-220, 2001.
30. Y. Bäcklund and L. Rosengren, "New shapes in (100) Si using KOH and EDP etches", J. Micromech. Microeng., 2, p.p.75-79, 1992.
31. I. Zubel and M. Kramkowska, "The effect of alcohol additives on etching characteristics in KOH solutions", Sensors and Actuators A101, p.p.255-261, 2002.
32. 江國寧, "九十年度電子工業人才培訓計畫", 自強基金會上課講義, 2001.
33. Y. Uenishi, M. Tsugai, and M. Mehregany, "Micro-opto-mechanical devices fabricated by anisotropic etching of (110) silicon", J. Micromech. Microeng., 5, p.p.305-312, 1995.
34. M. Hoffmann, P. Kopka, T. Groβ, and E. Voges, "Optical fibre switches based on full wafer silicon micromachining", J. Micromech. Microeng., 9, p.p.151-155, 1999.
35. M. Hoffmann and E. Voges, "Bulk silicon micromachining for MEMS in optical communication systems", J. Micromech. Microeng., 12, p.p.349-360, 2002.
36. 楊啟榮, 強玲英, 郭文凱, 林郁欣, 林暉雄, 張哲瑋, 趙俊傑, "微系統類LIGA製程光刻技術", 科儀新知, 22, 4, p.p.33, 2001.
37. A. Müller, J. Göttert, and J. Mohr, "LIGA microstructures on top of micromachined silicon wafers used to fabrication a micro-optical switch", J. Micromech. Microeng., 3, p.p.158-160, 1993.
38. J. Mohr, A. Last, and U. Wallrabe, 8th Microoptics Conference, Osaka, Japan, 2001.
39. F. Laermer and A. Schilp, Method of anisotropically etching silicon, German Patent: DE4241045.
40. 鐘震桂, 盧慧娟, 趙天行, 第三屆奈米工程暨微系統技術研討會, p.p.3-83, 1999.
41. N. Fujitsuka and Jiro Sakkata, "A new processing technique to prevent stiction using silicon selective etching for SOI-MEMS", Sensors and Actuators A97-98, p.p.716-719, 2002.
42. Z. Li, Yilong Hao, Dacheng Zhang, Ting Li, and Guoying Wu, "An SOI-MEMS technology using substrate layer and bounded glass as wafer-level package", Sensors and Actuators A96, p.p.34-42, 2002.
43. W. Noell, Pierre-André Clerc, L. Dellmann, B. Guldimann, Hans-Peter Herzig, O. Manzardo, C. R. Marxer, K. J. Weible, R. Dändliker, and N. de Rooij, " Applications of SOI-Based Optical MEMS", IEEE J. on Selected Topics in Quantum Electronics, 8, 1, p.p.148-154, 2002.
44. C. Marxer and N. F. de Rooij, "Micro-Opto-Mechanical 2 2 Switch for Single-Mode Fibers Based on Plasma-Etched Silicon Mirror and Electrostatic Actuation", Journal of Lightwave Technology, 17, 1, p.p.2-6, 1999.
45. I.S. Kim, O.S. Kim, Y.J. Jeong, and K.D.V. Prasad, “A study on the thermal behavior of fabrication processes for micro-accelerometer by SOI wafers ”, Journal of Materials Processing Technology, P130-131, p.p.680-684, 2002.
46. H. N. Kwon, Sung Ho Jeong, Sun Kyu Lee, and Jong Lee, "Design and characterization of a micromachined inchworm motor with thermoelastic linkage actuators", Sensors and Actuators A103, p.p.143-149, 2003.
47. B.E. Volland, H. Heerlein, and I.W. Rangelow, "Electrostatically driven microgripper", Sensors and Actuators A103, p.p.143-149, 2002.
48. S. C. Lee, Sangjun Park, and Dong-il Dan Cho, "Honeycomb-shaped deep-trench oxide posts combined with the SBM technology for micromaching single-crystal silicon without using SOI", Sensors and Actuators A97-98, p.p.734-738, 2002.
49. H. Toshiyoshi, D. Miyauchi, and H. Fujita, "Electromagnetic Torsion Mirrors for Self-Aligned Fiber-Optic Crossconnectors by Silicon Micromachining", IEEE Journal of Selected Topics in Quantum Electronics, 5, 1, p.p.10-17, 1999.
50. K. A. Shaw, Z. L. Zhang, and N. C. MacDonald, "SCREAM I:A single-crystal silicon process for microelectromechanical structure", from IEEE database 1993.
51. J. B. Yoon, C. H. Han, E. Yoon, and C. K. Kim, "Novel and high-yield fabricaton of electroplated 3D micro-coils for MEMS and microelectronics", SPIE, 3511, from SPIE database 1998.
52. J. H. Lee, W. I. Jang, C. S. Lee, Y. I. Lee, C. A. Choi, J. T. Baek, and H. J. Yoo, "Characterization of anhydrous HF gas-phase etching with CH3OH for sacrificial oxide removal", Sensors and Actuators, A64, p.p.27-32, 1998.
53. http://www.pidc.gov.tw/Publication/Newsletter/no47/p05.html.
54. http://dmtwww.epfl.ch/ims/micsys/projects/su8/
55. http://www.somisys.ch/su8.htm.
56. http://www.microchem.com/about/index.htm.
57. http://aveclafaux.freeservers.com/SU-8.html.
58. V. Seidemann, S. Bütefisch, Stephanus, and Büttgenbach, "Fabrication and investigation of in-plane compliant SU8 structures for MEMS and their application to micro valves and micro grippers", Sensors and Actuactors A97-98, p.p.457-461, 2002.
59. V. Seidemann, S. Bütefisch, Stephanus, and Büttgenbach, "Application and investigation of inplane compliant SU8-structures for MEMS", Transducers `01 Eurosensors XV Digest of technical papers Volume 2-2, p.p.16169-1619.
60. J. Zhang, K.L. Tan, and H.Q. Gong, "Characterization of the polymerization of SU-8 photoresist and its applications in micro-electro-mechanical systems (MEMS)", Polymer Testing 20, p.p.693–701, 2001.
61. H. Lorenz, M. Laudon, and P. Renaud, "Mechanical characterization of a new high-aspect-ratio near UV-photoresist", Microelec. Engin. 41/42 (1998) : 371-374 : first attempt at a comprehensive mechanical characterization of the SU-8.
62. H. Lorenz, M. Despont , N. Fahrni, N. LaBianca, P. Renaud, and P. Vettiger, "SU-8: a low-cost negative resist for MEMS", J. Micromech. Microeng. 7, p.p.121-124, 1997.
63. H. Lorenz, M. despont , P. Vettiger, and P. Renaud, "Fabrication of photoplastic high-aspect ratio microparts and micromolds using SU-8 UV resist", Microsystem Technologies 4, p.p.143-146, 1988.
64. S. H. Kim, S. H. Lee, and Y. K. Kim. "A high-aspect-ratio comb actuator using UV-LIGA surface micromachining and (110) silicon bulk micromachining", J. Micromech. Microeng., 12, p.p.128–135, 2002.
65. S. H. Lee, J. W. Evans, Y. E. Pak, J. U. Jeon, and D. Kwon, "Evaluation of elastic modulus and yied strength of Al film using an electrostically actuated test device", Thin solid films, 408, p.p.223-229, 2002.
66. J. Walker and K. Gabriel, "Thin flim processing of TiNi shape memory alloy ", Sensors and Actuators, A21-23, p.p.243-246, 1990.
67. J. J. Gill, D. T. Chang, L. A. M. Greg, and P. Carman, "Manufacturing issue of thin NiTi microwrapper", Sensors and Actuators, A93, p.p.148-156 , 2001.
68. S. Bütefisch, Volker, Seidemann, and Stephaanus, and Büttgenbach, "Novel micro-pneumatic actuator for MEMS", Sensors and Actuators, A97-98, p.p.638-645, 2002.
69. H. Togo, M. Sato, and F. Shimokawa, "Multi-element thermo-capillary optical switch and sub-nanoliter oil injection for its fabration", The Twelfth IEEE International Conference on Micro Electro Mechanical Systems(MEMS 1999), Orlando, Florida, USA, January 17-21, p.p.418-42, 1999.
70. H. Miyajima and M. Mehregany, "High - aspect - ratio photolithography for MEMS applications", J. Micromech. Microeng., vol. 4, no. 4, December 1995.
71. 楊啟榮, 羅國軒, 黃奇聲, 強玲英, "SU-8厚膜光阻於微系統UV-LIGA製程的應用", 科儀新知, 20, 5, p.p.45-56, 1999.
72. 謝建文, "新型紫外光厚膜光阻合成暨類LIGA製程進行之微混合器製作研究", 國立清華大學化學工程學系, 碩士論文, 2001.
73. 楊啟榮, 趙俊傑, "類LIGA製程應用於微光開關之研製", 第六屆奈米工程暨微系統技術研討會, 2C-5, 2002.
74. 楊啟榮, 陳柏穎, 趙俊傑, "微機電製程技術於光開關製作之應用", 科儀新知, 24, 5, p.p.6-27, 2003.