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研究生: 蔡其成
Chi-Cheng Tsai
論文名稱: 感光型聚偏二氟乙烯壓電薄膜之微影與應用特性探討
Development of photosensitive Poly(vinylidene fluoride) piezoelectric film lithographic characteristics and its application
指導教授: 楊啓榮
Yang, Chii-Rong
學位類別: 碩士
Master
系所名稱: 機電工程學系
Department of Mechatronic Engineering
論文出版年: 2004
畢業學年度: 92
語文別: 中文
論文頁數: 126
中文關鍵詞: 聚偏二氟乙烯感光特性微影製程負型光阻壓電材料
英文關鍵詞: poly(vinylidene fluoride), photolithographic characteristics, photolithography fabrication, negative photoresist, piezoelectric material, PVDF
論文種類: 學術論文
相關次數: 點閱:145下載:17
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  • 傳統之陶瓷壓電材料,如鋯鈦酸鉛(PZT)等,必須使用射頻磁控濺鍍法來進行薄膜沈積,或是以溶膠-凝膠法(sol-gel)旋塗後再高溫燒結(650 C-700 C),所產生之製程設備昂貴、薄膜結構製程複雜或高溫燒結會使微元件受到破壞等缺點。然而,在微機電領域製作微小型結構,若材料承受高溫燒結,必會造成材料產生殘留應力過大之現象,使得微小結構遭受破壞、表面破裂等缺點。因此,必須發展新型焦電材料與結合低溫製程,以實現低成本微元件之開發。
    高分子壓電薄膜材料聚偏二氟乙烯(polyvinylidene fluoride, PVDF),以低溫烘烤(< 80 ℃)成貝塔相(β phase)後,再以外加強電場方式將薄膜極化,使其具備焦電與壓電特性。如此一來,薄膜成相不必經過高溫燒結過程,較不易造成殘留應力過大、微結構彎曲變形等問題。壓電材料PVDF本身具有高撓性之優點且屬低溫之製程,使在製作過程中不會產生應力過大現象。
    本研究主要可分為兩大部份:
    1. 利用添加感光藥劑,進行聚偏二氟乙烯溶液的改質,已開發出具備感光特性之溶液,並且以霍式轉換紅外光譜儀與X-ray粉末繞射儀,確定材料的結晶相。
    2. 將可微影之聚偏二氟乙烯壓電材料,配合微機電製程技術,成功地釋放微結構。

    In this study, the focal point is to change intrinsic character of polymer piezoelectric PVDF as photosensitive. After that, PVDF is provided with photolithography properties and still has piezoelectric and pyroelectric functions. The photosensitive PVDF solution has advantages of defining the patterns easily and having low temperature processes. Replacing traditional pyro-materials such as PbTiO3, (Pb, Ca)TiO3, LiTaO3, PZT that deposit piezo-film using RF sputter, sol-gel with high temperature sintering. The disadvantages of these traditional materials are expensive facilities, complex fabrication processes and CMOS circuit damaged by high-temperature sintering.

    The major contents in this proposal include:
    1. To develop the photosensitive PVDF solution and find the optimal fabrication parameters: it can prepare the photosensitivity of PVDF solution by adding appropriate photo-initiator, photo-sensitizer and crosslinker etc. And to confirm the  phase of PVDF using FTIR and X-ray.
    2. Using microelectro mechanical system technologies to release the cantilever beams using photolithographic PVDF solution. The PS-PVDF solution is suit for MEMS field.

    總 目 錄 摘 要 Ⅰ 總目錄 Ⅲ 圖目錄 Ⅵ 表目錄 XI 第一章 緒論 1 1.1 前言 1 1.2 壓電材料分類 4 1.3 壓電材料之特性 7 1.3.1 壓電效應 7 1.3.2 焦電效應 7 1.3.3 鐵電效應 8 1.4 壓電材料之極化過程 11 1.5 研究動機 14 第二章 文獻回顧 15 2.1 改質高分子之應用 15 2.2 壓電材料之特性研究 18 2.2.1 聚偏二氟乙烯 18 2.2.2 聚偏二氟乙烯之結構分析 19 2.3 聚偏二氟乙烯之成形方式 26 2.3.1 旋轉塗佈法 26 2.3.2 鹵素燈加熱蒸發法 27 2.3.3 裁剪黏貼法 27 2.3.4 電極噴霧法 28 2.3.5 同步輻射光刻法 29 第三章 研究設計與實驗方法 37 3.1 研究設計法則 37 3.1.1 實驗步驟設計 37 3.1.2 結構設計 42 3.2 實驗規劃與方法 48 3.3 實驗設備 55 3.4 材料分析儀器 64 3.4.1 霍式轉換紅外光譜儀 64 3.4.2 X-ray粉末繞射儀 65 第四章 實驗結果與討論 66 4.1 感光型聚偏二氟乙烯之特性探討 66 4.1.1 感光型聚偏二氟乙烯溶液之製備 66 4.1.2 黏著層之選用 66 4.1.3 黃光微影參數探討 68 4.2 壓電材料特性分析 82 4.2.1 霍式轉換紅外光譜分析 82 4.2.2 X-ray粉末繞射儀 84 4.3 壓電微懸臂樑之製作 96 4.3.1 溼式蝕刻製作下電極 96 4.3.2 壓電懸臂樑之製作 97 4.4 電性量測結果 116 第五章 結論 118 5.1 結論 118 5.2 未來展望 120 參考文獻 121

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