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研究生: 古鎮南
Jhen-Nan Gu
論文名稱: 微/奈米抗反射結構應用於矽晶太陽能電池之研製
Fabrication of silicon solar cell based on micro/nano antireflection structures
指導教授: 楊啓榮
Yang, Chii-Rong
學位類別: 碩士
Master
系所名稱: 機電工程學系
Department of Mechatronic Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 124
中文關鍵詞: 太陽能電池抗反射結構光輔助電化學蝕刻微/奈米複合結構
英文關鍵詞: Solar cell, Antireflective structure, Photo-assisted electrochemical etching, Micro-nano composite structure
論文種類: 學術論文
相關次數: 點閱:83下載:0
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  • 目前商用太陽能電池,其抗反射結構大多以隨機金字塔結構,但此結構並無法達到最佳的電池效能。有鑑於傳統太陽能電池的製作方法,對於抗反射效能的提升極為有限,故本研究利用微影技術定義圖案,並搭配光輔助電化學蝕刻(PAECE)之整合技術,在矽晶片表面製作高深寬比的微/奈米抗反射結構。
    微/奈米抗反射結構製作於N型矽基板上,當PAECE蝕刻時間為2 hr條件下,可得到具有倒金字塔的形貌外,尚還具有深凹的巨孔洞、微溝渠、黑色薄膜層等四種特殊結構。在390 nm900 nm波長範圍內,空白矽晶片的平均反射率為30.59 %。未經過PAECE蝕刻的倒金字塔陣列,平均反射效率為14.15 %;具倒金字塔陣列再經PAECE蝕刻後,平均反射率可降低為2.21 %。最後利用網印技術去印製上、下電極,完整製作出具有微/奈米複合結構之太陽能電池後,執行電池效能的評估與測試。
    本研究所製作完成之電池,在AM 1.5G之太陽光模擬環境下,進行電池I-V特性量測,以比較不同參數下電池之短路電流密度(Jsc)、開路電壓(Voc)、串聯電阻(Rs)、並聯電阻(Rsh)、填充因子(FF)及轉換效率等特性影響。

    Nowadays, commercial silicon solar cell usually use the random pyramid as an antireflective structure, but its antireflective performance is not very well. The improvement of antireflective performance for conventional solar cell is not easy to achieve. Therefore, this study presents the integration of photolithography and photo-assisted electrochemical etching (PAECE) to fabricate micro/nano antireflection structures with a high aspect ratio on the surface of silicon wafer.
    Micro/nano antireflection structures were fabricated on the N-type silicon wafers. The micro/nano antireflection structures are produced after PAECE under the etching time of 2 hr. The micro/nano antireflection structures of combining inverted pyramid, deep macroporous, micro-trench, and black membrane can be observed simultaneously. The weighted mean reflectance of a blank silicon wafer is 30.59 % in the 390900 nm wavelength regimes. Inverted pyramid arrays without PAECE can reduce the weighted mean reflectance to 14.15 %. Inverted pyramid arrays with 30 min PAECE reduce the weighted mean reflectance even to 2.21 %. Finally, screen printing technology print the upper and lower electrodes, the integrity fabrication has the micro/nano structure construction of solar cell, the implementation of the cell performance evaluation and testing.
    The cell produced in this study, the prepared solar cell is performed with I-V measurement under a simulated AM 1.5G condition. We compare the effect on short circuit current density (Jsc), open circuit voltage (Voc), series resistance (Rs), shunt resistance (Rsh), fill factor (FF), and conversion efficiency, etc. of different parameters.

    摘要 I 總目錄 III 表目錄 V 圖目錄 VII 第一章 緒論 1 1.1微機電系統簡介 1 1.2太陽能電池介紹 3 1.3電化學蝕刻技術簡介 7 1.4網版印刷技術簡介 10 1.5研究動機與目的 11 第二章 理論與文獻探討 13 2.1矽晶太陽能電池之運作原理 13 2.2電化學蝕刻技術 18 2.2.1電化學蝕刻之多孔矽成形機制 18 2.2.2多孔矽於電解液中的電流-電壓(I-V)特性 23 2.3太陽能電池之文獻探討 32 2.3.1抗反射結構之反射率文獻 32 2.3.2太陽能電池之效率文獻 40 第三章 研究設計與實驗規劃 54 3.1研究設計 54 3.1.1電化學蝕刻槽體設計 54 3.1.2光罩設計 54 3.1.3抗反射結構設計 55 3.1.4抗反射膜設計 55 3.1.5電極設計 56 3.2 實驗製程 61 3.2.1 黑色矽巨孔洞陣列結構製作流程 61 3.2.2 電化學蝕刻製程規劃 62 3.2.3 電化學蝕刻製程規劃 64 3.2.4 電化學蝕刻製程規劃 67 3.3 實驗與量測設備 76 3.3.1 實驗設備 76 第四章 實驗結果與討論 85 4.1光輔助電化學蝕刻槽體之設計 85 4.2界面活性劑對蝕刻特性之影響 90 4.3界面活性劑濃度對蝕刻特性的影響 97 4.4抗反射結構之反射率量測 104 4.5具微/奈米複合抗反射結構之太陽能電池製作 113 第五章 結論與未來展望 118 5.1 結論 118 5.2 未來展望 119 參考文獻 120

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